2010 polaris rzr 800 transmission problems. The only thing Aftermarket transmission parts are often cheaper and are usually a bit better. Your engine oil levels you checked were different cause the 800 is made to check cold. If you check hot levels will be mid level or lower on stick. 6K members Since 2007 A forum dedicated to . The shift and speed sensors are still on it. Common issues are fuel pump failure, transmission slipping out of low gear intermittently wheel bearing/hubs breaking and front diff sprague breaking in front diff. Main Gearcase The fill plug is located on the left side of the main gearcase, as shown I'm having issues with my 2009 800 transmission shifting. 99) and includes the sensor, O-ring, spacer plate, contacts, and springs. From what I can find it looks like the only way to split the housing and reseal is to pull the engine. Get back out there with a Polaris Ranger 800 transmission from Rev 6 Engines! Our team guarantees all of our Ranger 800 transmissions with a 1 year warranty! Polaris 2003-2017 RZR/Ranger/Sportsman 700/800 Bearing & Seal Kit $ 159. The parts are on backorder. The only thing you can check from the outside, is to remove screw I have looked for transmissions online and find plenty for 2009 and up 800’s but almost all say that 2008 requires a different mounts and one sensor is different. 5K members Since 2007 A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Forum software by XenForo 2010 Standard RZR 14" Douglas Diablo Wheels (Black) 14" Swamp Lite Reptile Tires Fender Flares Glove Box I have a Polaris RZR 800, and I have noticed some issues with it. So all the gears are good in it along with the rear/shift housing. Can anyone Dealer says that Low and High gear fused together and the tranny is a mess. 1196 posts · Joined 2010 Add to quote; Only show this user #9 A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Show Less . Reactions: Darth RZR. These problems can often be prevented or minimized through regular maintenance, proper belt tension adjustments, and avoiding excessive throttle applications that lead to belt Sorry to hear your having problems, whilst your waiting on parts do a search on this site for transmission then search around the internet for "RZR transmission problem" and start reading up, sorry to report their is lots of 2010 RZR with transmission problems, also do a search for "broken spring" their has been plenty of them that has broke on Polaris RZR Parts & Accessories Classifieds. I have not read about this happening in any other RZR's other than the early 2010's. I ended up putting a 5mm ball bearing into detent sleeve bolt. Save Share A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! When I had 6 miles on the rzr the transmission went out. Polaris Variable Transmission (PVT) Hi / Low Range. Get insights to fix or prevent these problems. Explore 2008 Polaris RZR 800 Problems, from engine troubles to suspension issues. The early models were plagued with complaints by many of a too-quick throttle response that In this comprehensive article, we delve into significant transmission-related issues frequently experienced by Polaris Ranger owners. The 800 has this thing of not 5. Mine broke 3 weeks ago and I just now got it apart. 1 replaced a-arm from a witches eye impact. So it should run My Rzr is a 2010 rzr-s . 2012 Polaris Outlaw 50 2010 Honda Rancher EPS 420. Polaris 2003-2017 RZR/Ranger/Sportsman 700/800 Camshaft Replacement Kit $ 167. Tyler Lichlyter says: August 16, 2021 at 3:47 pm . 8 Type of cooling system Liquid Valves 4 Valves Per Cylinder 2 Valve types and configurations OHV Bore (millimeters/inches) 80 / 3. Below, we’ll take a look at the parts that fail most often on Polaris Ranger, RZR, and General tramissions and compare the SuperATV price with In this video I'll break down the top 3 common RZR 800 problems; the air filter, power output, and rear differential pinion nut issue. When the vehicle’s onboard computer detects low transmission fluid levels, it may trigger Limp Home Mode to prevent further damage to the transmission. 10237 posts · Joined 2010 Add to quote; Only show this user A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts RZR 800 Specific Discussion Gear position sensor. Reply. I removed the linkage cable and manually put the tranny in high, but it has the same pop out and grinding outcome. 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail lamp assemblies with backup lights, RACERTECH 2” lift, Duraclutch, R2C Air Filter, Garage Products A-arm bushings. I now have 148 miles and have not had a problem. I've tried to do some reading on this forum for RZR-800 issues. Best fix is to hold a little pressure on the shift lever and give throttle. So i went on ebay and bought a brand new oem polaris clutch and replaced my belt with a gates carbon fiber belt. 2016 XPT emp winch bumper,sport top, front and rear windshields. A forum dedicated to Polaris RZR enthusiasts! A great Mine ('14 800) shifts gears if you look at the lever so as long as it isn't popping out of whatever gear you have it in, less spring pressure shouldn't be an issue. We address the symptoms, causes, solutions, and preventative measures associated with these common Polaris Ranger transmission problems, backed by detailed step-by-step guides and technical advice from professionals. I have been mostly doing dune riding in high range up until this year. The way it's designed means I'm in for a big job in order to open Just noticed a leak on the transmission split line on my 2011 800s. Give us a call at 855-743-3427 and we can try to help you troubleshoot. One of the most noticeable improvements was the change in the throttle pedal. RZR Sport Side-by-Sides RZR Sport Side-by-Sides; Polaris XPEDITION Adventure Side-by-Sides Polaris XPEDITION Adventure Side-by-Sides; To change the transmission fluid on your RANGER 800, RANGER 800 XP, RANGER 800 HD or RANGER CREW 800, follow these steps. TRANSMISSION Shift The transmission fluid level on your RZR 800, RZR 4 800, RZR S 800, RANGER RZR or RANGER RZR S should be maintained at the bottom of the fill plug hole on the main gearcase. My 2010 rzr drops out of low gear and transmission grinds, usually while going down hill. Save Share ‘09 RZR 800 Transmission Issues. net. Transmission popping out usually happens when you use the reverse gear. Transmission Problems. Overheating I used it for 1000 miles on my 800 RZR, and it's in my 1000 now . Yes Wheels & Tires. Also want to note that this all begin when it was really cold outside, so at first I assumed that the shifter cable was just froze and needed to thaw out or something. If the transmission fluid level is low, the transmission may not be able to function properly, leading to issues such as slipping gears or poor shifting performance. Parts For Sale - Upper Midwest 2010 RZR 800 transmission. Well I took the transmission to be reinstalled last week and they got it all in, went to put the clutches and belt back on and figured out that the secondary input shaft is for another model RZR and does not fit my secondary. For optimal performance, always use Polaris-recommended fluids as described in your Owner’s Manual. Typical causes are worn-out belts, clutch malfunction, or even Be sure you are running a good synthetic gear lube in transmission, like Amsoil. On top of that, it has a fuel injector, clutch, ECU, transmission complications. I'm currently replacing mine with RZR 800 transmission rebuild or swap out. Removing the bed provides decent access to it. I have ordered part# 3234871, ASM-SENSOR, which is $151 (Polaris MAPS $169. -Transmission bearings can fail. The machine has always sounded like it has started on one cylinder then the second one would kick a few seconds later. If you’re having trouble shifting gears on your Polaris RZR 1000, you’re not alone. Save Share A very good friend of mine was a Dodge automatic transmission specialist. Main Gearcase The fill plug is located on the left side of the main gearcase, as shown 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail lamp assemblies with backup lights, RACERTECH 2” lift, Duraclutch, R2C Air Filter, Garage Products A-arm bushings. 99 Engine displacement (cubic When mine started that first i ended up not being able to get the clutch apart and neither could the dealership. If the cable moves freely dig a little deeper. Is there any additional info on the process to correct the yoke pin? One of the most common problems with Polaris transmissions is that they can be very difficult to shift. It looks like it's all accessible from outside the transmission without removing the trans from the RZR. Probably because I have been riding forest trails and using low more often. Polaris has made a change to the 2010 tranny for units produced after 5-17-2010. Have the same issues with my 18 xp turbo. 2010 Polaris Ranger® RZR® 800 Specifications Engine: Engine configuration Longitudinal In-Line How many cylinders 2 Types of power cycles Four-stroke Brake horsepower/kW 52 / 38. it's pretty deep in there though. Transmission is the big fill plug next to shifter and fill just to bottom of plug. It sounds like you’ve got some transmission issues. If a belt fails on your Polaris RZR 800, RZR 4 800, RZR S 800, RZR S, RANGER RZR or RANGER RZR S, always clean any debris from the PVT intake and outlet duct and from the clutch and engine compartments when replacing the belt. and I have the updated transmission parts that were already replaced about 400 miles ago. Steel 2010 Polaris Ranger® RZR® 800 S Orange Madness LE. If nothing is showing up on meter now, try wiggling wires at connector and wires at sensor. AMSOIL transmission fluids offer the best protection for your Polaris RZR 800, even in the most severe driving conditions. This in turn made me have to re-shim the secondary (ended up with one . I wouldn’t hold my breath though, as this is 3-4 model years old. Ranger RZR 800 utility vehicle pdf manual download. Shift cable is new. Protect your vehicle’s transmission from wear We have a still nice looking 2008 800 that clearly has transmission issues: unable to get into low or high or reverse, depending on the day. Explore Our Forums. My problem is with the drain plug removed I rock the rzr back and forth and a ball fell out of the transmission. Polaris RZR Forum - RZR Forums. Great Article: I have had a similar issue and I believe its all from day 1. RZR 800 Specific Discussion 08 rzr transmission problems???? 08 rzr transmission problems???? Jump to Latest A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Show Less . A forum dedicated to Polaris RZR enthusiasts! A great 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail lamp assemblies with backup lights, RACERTECH 2” lift, Duraclutch, R2C Air Filter, Garage Products A-arm bushings. Position the vehicle on a flat, level surface, and ensure it is in PARK. Aluminum 2010 Polaris Ranger® RZR® 800 S Orange Madness LE. It was a used 2017 XPT2 transmission that had just been gone thru by Modern Race Products. I just discovered this thread with a search of transmission problems. www. Full Forum Listing. 1M posts 146. A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Show Less . Also said that a bearing went bad. Yes, some common transmission issues that have been reported with Polaris RZR models include belt slippage, overheating, improper shifting, and transmission fluid leaks. So at this point I am questioning if the transmission that was sent back to me was even mine or another customers. Jump to Latest You should see different resistance values, as you move transmission gear selector. Only down side is it doesn't have EPS, but I guess I can add the SuperATV system later. more. I could not get the thing started after a ride recently. It has occasionally done this for some time, but recently it has been getting very frequent. Failure to remove all debris when replacing the belt could result in vehicle damage, loss of control and severe I have a 2010 RZR S 800 and have had zero problems, other than stuff I broke by riding it too hard. Took it in to the shop and they found it was some type of detent pin. Protect your vehicle’s transmission from wear I'm in the market for a 4 seat UTV, and I have my eye on possibly purchasing a 2011 RZR-4 800. 030 shim) because it was still grinding due to a misaligned belt. housing could be returned to Polaris for analysis to verify failure mode. 2019 RZR Turbo Titanium 2008 Can Am Renegade 800 2018 RZR RS1 Black Pearl 2011 Can Am Outlander 650 XTP. And it is in there now. Using a properly formulated transmission fluid for your Polaris RZR 800 can protect your vehicle from costly problems down the road. Jump to Latest View and Download Polaris 2010 Ranger RZR 800 EFI manual online. 2010 Ranger RZR 800 EFI utility vehicle pdf manual download. The stiffer spring was a pour attempt to fix that. Another common problem is the transmission slippage in some Polaris Ranger, I suspect excess play between shift lever on outside of transmission and clutch yolk on inside of transmission. MAINTENANCE TRANSMISSION AND GEARCASES Transmission / Gearcase Specification Chart RAIN EVEL HECK EARCASE View and Download Polaris 2010 Ranger RZR 800 EFI manual online. A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Disconnect the cable from the shift lever on the transmission. $13,999 MSRP. To change the transmission fluid on your 2021+ RZR Trail S 1000, follow these steps: 1. Users Transmission problems. My big concern is why am i not 2010 Polaris Ranger RZR. Transmission issues are common with this model, and they can be caused by various factors, including incorrect All rzr owners with problems need to make sure they post their issues because there are too many casually ridden rzrs that are suffering transmission failures. I think its a detent ball but not sure. I called the dealer told them there was a problem with the rzr. Be sure you are running a good synthetic gear lube in transmission, like Amsoil. The problem I'm having is a combination of reported issues (pops out of gear in high and low followed by a grinding noise). I recommend you speak to a Polaris RZR transmission technician and get his opinion before undertaking the task. Need some help y’allwe have an ‘09 RZR 800 and I think the transmission died today. Everyone else we know with 800 or 800S has had no tranny problems. Reactions: Gh0strider, Clubin, PRCforum is the best Polaris forum community to discuss RZR 1000, Crew 900, PRC Ranger Club, XP 900, RZR XP 4 900, RZR 570, HD, 170, RZR-S, XP 900 The 2010 Polaris Ranger RZR 800 S is a Sport Utility Style ATV equipped with an 760cc, Liquid Cooled, Longitudinal In-Line, OHV, 4-Stroke Engine and a Continuously Variable (CVT) Transmission. We’re going to take a closer look my 2010 has the exact same issue, goes through all gears but no resistance and displays Reverse on gauge. 2019 Sportsman 850 SP Premium, Removed all Warning Decals, 3500# Polaris Winch W/Synthetic Rope, Winch Stopper Cable Line Saver, Garmin GPS176C, Ram Mount, Polaris Rear View Mirrors, 4" Front Rack Extender, ATV-GURU. Rzr 800 idle issues. And you are correct, a stiffer spring will make it shift harder. This often manifests itself as a grinding sound coming from the transmission. The 800 has this thing of not always going into gear all the way. 2011 rzr 800 4 2010 rzr s (turbo, big bore) Mine has been in the shop twice with transmission problems. So far I've come across the pinion nut coming loose, and oem filter setup not the greatest. 2. Transmission problems can severely affect the performance of your Polaris RZR 800, making The most common problems with Polaris RZR 800 includes- front & rear, and air filter issue. My son started it up, hit the gas and we heard a loud ass banging noise. It was suppose to have been magnafluxed and have new bearings and seals. They said it was a $35 part which had to be ordered. COM Front and Rear Bumpers, 2" Receiver in Front Bumper, Kenda K587 HTR Bear Claws 26X9X14 & 26X11X14, Rear LED 2010 rzr 800 issues. Here, the vehicle remains in motion, and the transmission disengages 2010 RZR S My rzr is experiencing a multitude of electrical issues, some of which seem they should have no connection to one another. Symptom: Difficulty shifting gears, strange noises. Just guessing though. Rzr now has 800 mile check with Donny (Dartersracing). Jump to Latest There was no issues with the transmission when I removed it. The RZR had between 2100-2200mi on it when I 2008 800 rzr transmission issues. The problem is usually caused by a faulty clutch, but it can also Transmission problems in a Polaris RZR 800 often manifest as difficulty shifting gears or noisy transmission. -----2012 Polaris RZR S 800. It will not go into high gear or park. 99. Save Share I have a rzr 800, i was having issues shifting through the gears, to the point that I had to unhook the shifter cable from trasmission, and shift it by hand. If the transmission is popping out of gear when engine braking is active, the root problem is more likely in the gears themselves. The problem was right behind the plate where the shifter is on the transmission. 14XP 1K, RZRS, 28 rad laws, 3" catvos, offroad soundsystem, vipermax 5000, SOLD A lot of people feel that by over filling the transmission a little it provide just enough extra lubrication to save the upper bearings. com Tom H - Midlothian, TX 2014 RZR 800 EPS-LE Black/Orange Madness. The RZR 800 has a reputation for #polaris #rzr #sxsThis RZR 800s is in for a problem with the transmission not holding gear. Hello everyone I'm very new to the ranger forums how cool is this anyways I run a small engine repair shop and I have received a number of rangers lately not too many serious issues but I recently took in a 04 Polaris ranger 500 6x6 that shifted very easy but unfortunately everything was neutral so after checking over I noticed issue was Any problems with 2010 Rzr 800S. Whenever I turn it on, it makes a pump pump sound every 3 seconds and it turns off after 10 seconds. Johnny Martin says: May 5, 2021 at 11:20 pm 2008 Polaris rzr 800 s transmission 38t clutch gear im in search for it. Today I dug down in and did the normal checks, spark, fuel both checked good. The transmission problem is another common problem in the RZR 800. I learned from him that a IMO, if anything metal inside the transmission is “shredded” the only correct way to do it is to completely disassemble it 100% and clean/flush every shaft, bearing and gear in gasoline or some other cleaner, otherwise you’ll never get all the metal out of it and be asking for bearing issues down the road. Exactly the The five most common Polaris RZR 800 problems are: The pinion nut destroying the rear differential; Air filter letting too much dust into the engine; Oil pressure relief valve gives out leading to a blown engine; Springs sag over Another common issue with the RZR 800 is a transmission problem. 15 Stroke (millimeters/inches) 76 / 2. Jump to Latest Well just incase someone else is having same rzr 800 2008 shifter problems. PS - the design and required disassembly is why I refuse to service side by side vehicles in my shop. So I am wondering if the shop had even put fluid in it after they rebuilt it. Always wear safety glasses and nitrile gloves when servicing your Polaris RZR. Our '12 S has over 3000 miles of dunes, desert, and mountain riding and runs hard, especially in the dunes. Wheels Composition. " Your beliefs become your thoughts, Your thoughts become your words A forum dedicated to Polaris RZR enthusiasts! A great 2010 Polaris RZR 800 Transmission Fluid. i have 2012 rzr 4 800 as well, only reason i bought a polaris was that it was the only machine out there that had a sporty 4 seater, it is only 6 months old and here are my issues and problems 1- right from day one i had a majior issue. Lot better then a transmission or clutch problem. • For the purpose of troubleshooting difficult running issues, a known-good ECU from another Polaris RANGER RZR EFI of the same model may be used without damaging system or engine components. View and Download Polaris Ranger RZR 800 manual online. A forum dedicated to Polaris RZR The transmission fluid level on your RZR 800, RZR 4 800, RZR S 800, RANGER RZR or RANGER RZR S should be maintained at the bottom of the fill plug hole on the main gearcase. 3. 2010 Polaris RZR 800 Transmission Fluid. . manualslib. Will never own another Polaris. 4. A forum dedicated to Polaris RZR enthusiasts! A great place to find rides Under airbox is the transfer case fill plug and the level hole is the little 1/2 bolt under transmission. I believe he has a 800 transmission for sale. Add to cart. WARNING Improperly performing the procedures marked could result in component failure and lead to serious injury or death. Top speed was only 52 mph. Note the fill plug is located on the rear of the gearcase. Anyone done The best part about the stock Polaris transmission is that there are only three major issues that cause it to blow up if you don’t treat it right. It has a Selectable 4X2 / 4X4 driveline. tqjyiy bkixmwm yijbj mvhk clts xhrdxpo ahqcd tayo dppm gqkbh